Silhouette of Hydra Rig Injector

5-Series Coiled Tubing Injectors

Engineered and designed for reliability and reduced maintenance, Hydra Rig injectors are backed by the experience achieved from the manufacturing of over 2,400 injectors.

  • Description Description
  • Ruler Specifications
  • Resources Resources
Description

The heart and soul of any coiled tubing system is the injector head, and our line of injectors are recognized worldwide as the best in the market today.

Whether you are buying a complete new unit or replacing the injector on your existing unit, our injectors offer the performance and dependability demanded by your customers in today’s toughest oilfield conditions around the world.

HR-560 Coiled Tubing Injector

Designed to handle 1 to 2⅜-in. coiled tubing strings, the Hydra Rig™ HR-560 coiled tubing injector can run up to 120,000 psi yield strength string designs and features a 60,000-lb continuous lifting capacity.

HR-580 Coiled Tubing Injector

Designed to handle 1½ to 3½-in. coiled tubing strings, the Hydra Rig HR-580 coiled tubing injector can run up to 120,000 psi yield strength string designs and features a 80,000-lb continuous lifting capacity.

HR-5100 Coiled Tubing Injector

Designed to handle 1½ to 3½-in. coiled tubing strings, the Hydra Rig HR-5100 coiled tubing injector can run up to 130,000 psi yield strength string designs and features a 100,000-lb continuous lifting capacity.

General Features

  • Hub odometer mounted on gear drive output shaft for total footage indication
  • Minimum parts count for reduced maintenance
  • Narrow width for easier rig access: 52 in. (HR-560 and HR-580); 65 in. (HR-5100)
  • Dual-hydraulic load cells standard
  • Forklift pockets for yard handling
  • Available certified for North Sea service
  • Superior slow speed control (inches per minute)

Options

  • Radius tubing guide sizes: 60 in. (680 lbs), 72 in. (800 lbs), and 100 in. (1,200 lbs); HR-580 and HR-5100 also have 120 in. (1,500 lbs) and 140 in. tubing guide sizes available.
  • Injector counter
  • Fold-down walkways
  • Electronic or combination of electronic/hydraulic load cells
  • Fall protection device

Traction System

  • Patented “Quick Connect” Gripper System (1-3 seconds required to remove or install a gripper)
  • Hardened and grooved single-piece grippers
  • Elastomeric suspension system for grippers (patented)
  • “Sealed-for-life” chain bearings—reduced maintenance with no greasing of chain bearings required
  • Purpose-built and simplified direct-down tension chain system
  • New (spray-type) injector-chain lubricating system
  • Improved skate entrance design for smoother chain-bearing entry into traction system 
Specifications

5-Series Coiled Tubing Injectors Specifications

HR-560 HR-580 HR-5100
Max. speed/min. displacement 200 ft/min 150 ft/min 140 ft/min
Max. speed/max. displacement 108 ft/min 102 ft/min 84 ft/min
Continuous lifting capacity 60,000 lbs 80,000 lbs 100,000 lbs
Continuous snubbing capacity 26,000 lbs 40,000 lbs 50,000 lbs
Lifting capacity through outer frame 95,000 lbs 95,000 lbs 120,000 lbs
Lifting capacity from stripper 80,000 lbs 80,000 lbs 100,000 lbs
Horsepower 150 hp continuous with 120 °F ambient conditions 100 hp continuous with 100 °F ambient conditions 200 hp continuous with 100 °F ambient conditions
Assembled weight 9,500 lbs 10,800 lbs 17,400 lbs
Approx. individual gripper weight 6 lbs 6 lbs 6 lbs
Coiled tubing sizes 1 to 2⅜ in. 1½ to 2½ in. 1½ to 3½ in.
Max. coiled tubing strength 120,000 psi 120,000 psi 130,000 psi
Resources
  • Hydra Rig HR-5100 Coiled Tubing Injector Data Sheet

Hydra Rig Product Updates

It is our commitment to continue the technological advancement of the trusted Hydra Rig equipment that has been leading the coiled tubing and snubbing industries for decades. Please contact us for our latest product updates.

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