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Register here Sign inThe heart and soul of any coiled tubing system is the injector head, and our lines of injectors are recognized worldwide as the best in the market today.
Whether you are packaging a new, custom-built coiled tubing unit with a Hydra Rig™ injector or just replacing an existing one, our injectors have the performance and dependability demanded by the most challenging oilfield conditions around the world.
The hydraulically timed drive and free-floating traction systems (on applicable models) enhance performance and reliability in the field by reducing dynamic loads on the coiled tubing and injector components.
HR-6140
Designed to handle 2- to 4½-in. coiled tubing strings, this model is capable of running high-strength large-OD tubing designs with superior slow speed control (inches per minute). The HR-6140 has a 140,000-lb continuous lifting capacity and 70,000-lb continuous snubbing capacity.
HR-6120
Designed to handle 2- to 2⅞-in. coiled tubing strings, this model is capable of running high-strength large-OD tubing designs with superior slow speed control (inches per minute). The HR-6120 has a 120,000-lb continuous lifting capacity and 60,000-lb continuous snubbing capacity.
HR-6100
Designed to handle 1¼- to 3½-in. coiled tubing strings, this model is capable of running large-OD tubing designs with superior slow speed control (inches per minute). The HR-6100 has a 100,000-lb continuous lifting capacity and 50,000-lb continuous snubbing capacity. The HR-6100 is lighter than its 5-series predecessor, which reduces impacts on coiled tubing unit transportation and hook loads and increases well control equipment (WCE) stack weight capacity below lifting equipment.
HR-680
Designed to handle 1¼- to 3½-in. coiled tubing strings, this model is lighter and more compact than its 5-series predecessor, increasing flexibility for onshore and offshore deployments. The HR-680 has an 80,000-lb continuous lifting capacity and 40,000-lb continuous snubbing capacity.
HR-660
Designed to handle 1- to 2⅜-in. coiled tubing strings with superior slow speed control (inches per minute), the HR-660 has a 60,000-lb continuous lifting capacity and 30,000-lb continuous snubbing capacity.
HR-635
Designed to handle ¾- to 2⅜-in. coiled tubing strings with superior slow speed control (inches per minute), the HR-635 has a 35,000-lb continuous lifting capacity and 15,000-lb continuous snubbing capacity.
General features
- Deep reduction purpose-built gear drives
- Dual spring-applied/pressure-released brake system mounted between the hydraulic motors and the gear drives
- Quick disconnect gripper block system
- Dual “sealed-for-life” gripper carrier roller bearings
- Thru-hardened reversible skate bars utilized for the traction system
- Quick and easy stripper mounting system with fluid containment/management system
Options
- Manually or hydraulically deployed tubing guides available in 100-, 120-, and 140-in. radius sizes
- Multiple options for tubing depth and speed counters available
- Fold-down walkways
- Electronic or hydraulic load cells
- Fall protection device
- Hydraulic lift bail
Upgrades and accessories
- Slip mitigation system
- Remote tubing guide alignment (patent pending)
- Condition-based monitoring (CBM) system
- Tubing guide load sense
- Injector auto-lubrication system
- Transport stands with or without hydraulic tilt frame
- Injector or tilt frame-mounted stabbing winch
6-Series Coiled Tubing Injectors Specifications
HR-635 | HR-660 | HR-680 | HR-6100 | HR-6120 | HR-6140 | |
Maximum speed (min. displacement) | 265 ft/min | 250 ft/min | 200 ft/min | 160 ft/min | 160 ft/min | 140 ft/min |
Maximum speed (max. displacement) | 115 ft/min | 125 ft/min | 108 ft/min | 90 ft/min | 64 ft/min | 64 ft/min |
Horsepower (at 120° F) | 100-hp continuous | 100-hp continuous | 150-hp continuous | 150-hp continuous | 180-hp continuous | 200-hp continuous |
Lifting capacity through outer frame | 41,000 lb | 70,000 lb | 95,000 lb | 115,000 lb | 140,000 lb | 164,000 lb |
Lifting capacity from stripper | 35,000 lb | 60,000 lb | 80,000 lb | 100,000 lb | 120,000 lb | 140,000 lb |
Assembled weight | 5,500 lb (60-in. gooseneck installed, no stripper) | 7,600 lb (72-in. gooseneck installed, no stripper) | 9,700 lb (100-in. gooseneck installed, no stripper) | 13,500 lb (100-in. gooseneck installed, no stripper) | 18,200 lb (120-in. gooseneck installed, no stripper) | 20,000 lb (120-in. gooseneck installed, no stripper) |
Coiled tubing sizes | ¾ to 2⅜ in. | 1 to 2⅜ in. | 1¼ to 3½ in. | 1¼ to 3½ in. | 2 to 2⅞ in. | 2 to 4½ in. |
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Hydra Rig HR-6100 Coiled Tubing Injector Data Sheet
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Hydra Rig HR-6120 Injector Flyer
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Hydra Rig HR-6140 Coiled Tubing Injector Data Sheet
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Hydra Rig HR-635 Coiled Tubing Injector Data Sheet
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Hydra Rig HR-660 Coiled Tubing Injector Data Sheet
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Hydra Rig HR-680 Coiled Tubing Injector Data Sheet
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Injector Enhancements Flyer
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Hydra Rig Certified Pre-Owned Program Flyer
Hydra Rig Product Updates
It is our commitment to continue the technological advancement of the trusted Hydra Rig equipment that has been leading the coiled tubing and snubbing industries for decades. Please contact us at [email protected] or +1 817.985.5000 for our latest product updates.