Silhouette of Hydra Rig Injector

6-Series Coiled Tubing Injectors

Engineered and designed for reliability and reduced maintenance, Hydra Rig injectors are backed by the experience achieved from the manufacturing of over 2,400 injectors.

  • Description Description
  • Ruler Specifications
  • Resources Resources
Description

The heart and soul of any coiled tubing system is the injector head, and our lines of injectors are recognized worldwide as the best in the market today.

Whether you are packaging a new, custom-built coiled tubing unit with a Hydra Rig™ injector or just replacing an existing one, our injectors have the performance and dependability demanded by the most challenging oilfield conditions around the world.

The hydraulically timed drive and free-floating traction systems (on applicable models) enhance performance and reliability in the field by reducing dynamic loads on the coiled tubing and injector components.

HR-6140

Designed to handle 2- to 4½-in. coiled tubing strings, this model is capable of running high-strength large-OD tubing designs with superior slow speed control (inches per minute). The HR-6140 has a 140,000-lb continuous lifting capacity and 70,000-lb continuous snubbing capacity.

HR-6120

Designed to handle 2- to 2⅞-in. coiled tubing strings, this model is capable of running high-strength large-OD tubing designs with superior slow speed control (inches per minute). The HR-6120 has a 120,000-lb continuous lifting capacity and 60,000-lb continuous snubbing capacity.

HR-6100

Designed to handle 1¼- to 3½-in. coiled tubing strings, this model is capable of running large-OD tubing designs with superior slow speed control (inches per minute). The HR-6100 has a 100,000-lb continuous lifting capacity and 50,000-lb continuous snubbing capacity. The HR-6100 is lighter than its 5-series predecessor, which reduces impacts on coiled tubing unit transportation and hook loads and increases well control equipment (WCE) stack weight capacity below lifting equipment.

HR-680

Designed to handle 1¼- to 3½-in. coiled tubing strings, this model is lighter and more compact than its 5-series predecessor, increasing flexibility for onshore and offshore deployments. The HR-680 has an 80,000-lb continuous lifting capacity and 40,000-lb continuous snubbing capacity.

HR-660

Designed to handle 1- to 2⅜-in. coiled tubing strings with superior slow speed control (inches per minute), the HR-660 has a 60,000-lb continuous lifting capacity and 30,000-lb continuous snubbing capacity.

HR-635

Designed to handle ¾- to 2⅜-in. coiled tubing strings with superior slow speed control (inches per minute), the HR-635 has a 35,000-lb continuous lifting capacity and 15,000-lb continuous snubbing capacity.

General features

  • Deep reduction purpose-built gear drives
  • Dual spring-applied/pressure-released brake system mounted between the hydraulic motors and the gear drives
  • Quick disconnect gripper block system
  • Dual “sealed-for-life” gripper carrier roller bearings
  • Thru-hardened reversible skate bars utilized for the traction system
  • Quick and easy stripper mounting system with fluid containment/management system

Options

  • Manually or hydraulically deployed tubing guides available in 100-, 120-, and 140-in. radius sizes
  • Multiple options for tubing depth and speed counters available
  • Fold-down walkways
  • Electronic or hydraulic load cells
  • Fall protection device
  • Hydraulic lift bail

Upgrades and accessories

  • Slip mitigation system
  • Remote tubing guide alignment (patent pending)
  • Condition-based monitoring (CBM) system
  • Tubing guide load sense
  • Injector auto-lubrication system
  • Transport stands with or without hydraulic tilt frame
  • Injector or tilt frame-mounted stabbing winch
Specifications

6-Series Coiled Tubing Injectors Specifications

HR-635 HR-660 HR-680 HR-6100 HR-6120 HR-6140
Maximum speed (min. displacement) 265 ft/min 250 ft/min 200 ft/min 160 ft/min 160 ft/min 140 ft/min
Maximum speed (max. displacement) 115 ft/min 125 ft/min 108 ft/min 90 ft/min 64 ft/min 64 ft/min
Horsepower (at 120° F) 100-hp continuous 100-hp continuous 150-hp continuous 150-hp continuous 180-hp continuous 200-hp continuous
Lifting capacity through outer frame 41,000 lb 70,000 lb 95,000 lb 115,000 lb 140,000 lb 164,000 lb
Lifting capacity from stripper 35,000 lb 60,000 lb 80,000 lb 100,000 lb 120,000 lb 140,000 lb
Assembled weight 5,500 lb (60-in. gooseneck installed, no stripper) 7,600 lb (72-in. gooseneck installed, no stripper) 9,700 lb (100-in. gooseneck installed, no stripper) 13,500 lb (100-in. gooseneck installed, no stripper) 18,200 lb (120-in. gooseneck installed, no stripper) 20,000 lb (120-in. gooseneck installed, no stripper)
Coiled tubing sizes ¾ to 2⅜ in. 1 to 2⅜ in. 1¼ to 3½ in. 1¼ to 3½ in. 2 to 2⅞ in. 2 to 4½ in.
Resources
  • Hydra Rig HR-6100 Coiled Tubing Injector Data Sheet
  • Hydra Rig HR-6120 Injector Flyer
  • Hydra Rig HR-6140 Coiled Tubing Injector Data Sheet
  • Hydra Rig HR-635 Coiled Tubing Injector Data Sheet
  • Hydra Rig HR-660 Coiled Tubing Injector Data Sheet
  • Hydra Rig HR-680 Coiled Tubing Injector Data Sheet
  • Injector Enhancements Flyer
  • Hydra Rig Certified Pre-Owned Program Flyer

Hydra Rig Product Updates

It is our commitment to continue the technological advancement of the trusted Hydra Rig equipment that has been leading the coiled tubing and snubbing industries for decades. Please contact us for our latest product updates.

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