Aerial view of Condition-Based Maintenance System

CBM for Coiled Tubing Applications

The CTES condition-based maintenance (CBM) system is a custom real-time monitoring system for your intervention and stimulation equipment. This system is designed to improve uptime and reduce maintenance costs associated with personnel and inventory requirements through early identification of potential failures.

  • Description Description
  • Ruler Specifications
  • Resources Resources
Description

To ensure the CTES™ CBM system is aligned with your team’s desired goals, we work closely with you to determine specific equipment and data points to monitor. This CBM system can monitor your pump, bearing, filter, and engine health along with hydraulic power and lubrication systems or specific bearings of motors or pumps.

If equipment results are not within acceptable tolerances, a visual alarm is displayed, and optional SMS message alerts can be programmed for multiple recipients both on- and off-site.

The CBM system can be panel- or VESA-mounted on your desired interface. The information obtained from the on-board data acquisition system is viewable on the full-color HMI display. The stored information can be viewed and analyzed in the cabin or downloaded to a USB drive for later review.

Our CBM system is available in three different tiers:

Tier 1

  • On-board equipment collects and stores short-term data (30+ days), personalized for each customer
  • System alerts via text messages and email with customer-provided Internet or SMS service
  • 16 available data points may include:
    • Oil condition
    • Pressures
    • Vibration
    • Temperatures
    • Engine hours and engine codes via J1939
    • Environment via J1939 connection to available engine

Tier 2

  • All of Tier 1
  • 30 total available data points
  • Location via installed GPS tracker
  • Data uploaded to CTES servers for detailed evaluation and reporting of trends
    • Secure, one-way access point prevents potential threats
    • Data transfers via customer-supplied access
      • Internet
      • Cellular
    • 6-month data storage enabling better system analysis and degrading trend identification

Tier 3

  • All of Tier 2
  • 50 total available data points
  • Failure mode predictive analysis
  • Data storage available for 1 year—additional time is negotiable
  • Web-based access available for smart phones, tablets, and personal computers
    • Smart mapping shows geographical locations with quick access to summary data and links to detail pages per unit
    • Customizable equipment snapshot reports provide high-level status and event monitorin
Specifications

CBM for Coiled Tubing Applications Specifications

Certifications

CBM System non-hazardous area

List additions markings

IP6X T 80C, T95C, T135C

Operating temperature

32 to 104 °F (0 to 40 °C)

Operating voltage controller

19.3 to 31.2 VDC

Power controller

72 Watts at 24 VDC fuse protected

Acquisition communications

1 × RJ45 10/100 Mbs Ethernet port

HMI communications

RJ 45-10/100/1,000 Mbps Ethernet for Modbus

USB ports

1 × USB port 

HMI display dimensions (W × H × D)

13 × 10 × 2 in.

Enclosure dimensions (W × H × D)

16 × 14 × 8 in.

Resources
  • CTES CBM System Data Sheet

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