Hydra Rig HR-6120 Injector against a blue sky

HR-6120 Coiled Tubing Injector

Quality you can trust for the new normal of today’s unconventional operations

  • Description Description
  • Ruler Specifications
  • Resources Resources
Description

Engineered and manufactured for rugged reliability and reduced maintenance, our field-proven Hydra Rig™ manufacturing and injector tackles the new demands that come with quench and tempered coiled tubing, such as Quality Tubing™ ATP-130 . While offering weight savings over our largest injector offering, the HR-6120 maintains the dependability you expect from Hydra Rig.

Whether you are packaging a new, custom-built unit with the HR-6120 model injector or replacing an existing one, the HR-6120 can be retrofitted on most of our existing units within the footprint of many of our injector models. 

Designed to handle 2- to 2⅞-in. coiled tubing strings, this model is capable of running 140,000-psi designs with superior slow-speed control (inches per minute). The HR-6120 has an 120,000-lb continuous lifting capacity and 60,000-lb continuous snubbing capacity. 

The drive system and traction system included in our design enhances performance in the field.

 

Options 

  • Radius tubing guide sizes: 100 in. (1,200 lb), 120 in. (1,500 lb), and 140 in. (1,800 lb)
  • Available in standard flare, hydraulic flare, and short-fold versions 
  • Injector counter 
  • Fold down walkways 
  • Electronic or combination of electronic/hydraulic load cells 
  • Fall protection device 
  • Lift bale or sling options on dual-mounting lugs

Upgrades

  • Injector auto-lubrication system
  • Slip mitigation system
  • Remote tubing alignment (patent pending)
 

Drive system

  • Deep-reduction, purpose-built gear drives 
  • Dual hydraulic motor input (variable displacement, piston motors) 
  • Counterbalance valves hard-plumbed to motor 
  • Heavy-duty drive bearing 
  • Dual spring-applied/pressure-released brakes mounted between the hydraulic drive motors and gear drives 
  • Patented hydraulic timing system combines the best features of both timed and untimed drives 
 

Traction system

  • Reduced remove/install time with our quick disconnect gripper system (1 to 3 seconds) 
  • Hardened and grooved single-piece grippers 
  • Elastomeric suspension system for grippers 
  • Reduced maintenance with no greasing of chain bearings required due to sealed-for-life design 
  • Purpose-built and simplified direct-down-tension chain system 
  • Spray-type injector chain lubricating system 
  • Skates use patented strain-relief feature designed for improved traction performance 
  • Four independent sets of two rod-type hydraulic cylinders 
  • 180-pitch heavy-duty roller chain links
Specifications

HR-6120 Specifications

Maximum speed (min. displacement)

160 ft/min

Maximum speed (max. displacement)

84 ft/min

Horsepower

180-hp continuous at 120 °F

Lifting capacity through outer frame

140,000 lb

Lifting capacity from stripper

120,000 lb

Assembled weight: 120-in. gooseneck in­stalled, no stripper

18,000 lb

Approximate individual gripper weight

6 lb

Resources
  • Hydra Rig HR-6120 Injector Flyer

Hydra Rig Product Updates

It is our commitment to continue the technological advancement of the trusted Hydra Rig equipment that has been leading the coiled tubing and snubbing industries for decades. Please contact us for our latest product updates.

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